Saturday, June 30, 2007
Options for manufacturing software
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Friday, June 29, 2007
iPhone - The Wait - Troy, Michigan
I (Doug Vanslembrouck) am sitting in the line at Somerset waiting for an iPhone. Looks like there are about 75 people (view photo) already lined up and it is only 11am. The store will be closing at 2pm today, then re-open at 6 when they go on sale. Rumor is, each store has 1500 units. Let’s hope so!
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We had our payback on the Plexus shipping weigh scale system in only a couple of months!
Prior to the Plexus implementation, the Press floor would stamp pieces and send them to Shipping. Shipping would then package them and ship. The packaging procedure consisted of calculating a piece weight and then filling up the box to the correct weight. No actual piece count was taken; it was assumed the correct number of pieces was packaged.
"Worried about shorting the customer, we’d throw in extra just to be sure,” Boliver recounts. "We asked Plexus to customize a system for us. Now, we enter the package requirements. Parts are now stamped and boxed at the press. A new scale tied to the Plexus system can tell us if we’re off by even one piece. We were probably shipping 5-10 percent overages. We were able to eliminate five people in Shipping. We had our payback on the Plexus shipping weigh scale system in only a couple of months!”
"What we got with Plexus far exceeded my expectations,” says Pittas. "What we’re able to look at and see, how we’re able to tie sales forecasts into production schedules…it’s great. We figured about a four-year payback. We have clearly exceeded that payback.”
Thursday, June 28, 2007
ROI of at least 20%
Most of Peerless Steel's returns have come from downsizing its IT department. That's hardly surprising: hosted software is basically a form of business-process outsourcing. "When you eliminate eight salaries," notes Remdenok, "the cost to operate [the software] is less than what we're paying for our existing staff."
On-demand apps are not only maintenance savers, they're also a heck of a lot easier to deploy than conventional software. An on-site or proprietary system must be carefully tested for server compatibility, performance, and other hardware-related issues. By contrast, deploying software as a service typically requires just a few weeks of prep work (mostly spent configuring the software, scrubbing data, and training users).
Patrick Fetterman - Marketing: No Muda!
Partick now has joined the world of blogging, you can read his first blog at this LINK
Wednesday, June 27, 2007
Manufacturing Shop rescheduling time reduced from 18 hours to 10-12 minutes
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H.L. Bailey to Lead Plexus Online Regional Sales Initiatives
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Technology Professional Greg Cigan Leads Plexus Regional Sales Initiatives
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Plexus Systems Adds Sales Offices in Atlanta and Chicago
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Tuesday, June 26, 2007
Blogging fun at SaaSy Software
It's also showing a global reach in the logs. SaaSy software has been spotted in Spain, when Telefonica Data Espana found the web site using the search terms "erp saas". If you click on that last link for erp saas take a look at who holds that first space. I know the person who works on optimization for that site too!
I hit the 50 yes 50 page view mark today and the following notification was in my email box for me to find and grin at.
Your site, 'mail.exchweb/bin/redir.asp?URL=http://kim-hayward.blogspot.com/%27 has received 50 page view(s) so far TODAY. This notice has been sent based on your 'sassysoftware' traffic statistics account settings.
Oh yes, not to forget the first comment was also waiting in my email this morning. The Quality Software & Analysis: Software Takes on ISO gained the # 1 comment on the SaaSy Software blog. Sir James E. Watkins said: hello...hello...hello.... so with the hello, I headed over to see his site, he has made a fantastic site at Promise of Light Publications. It's worth a look if you have a moment.
~Kim
Plexus Online Channel Partner Program
The Plexus Channel Partner Program allows companies with established install bases to generate significant revenue by selling the entire Plexus Online suite or individual modules as an add-on to existing solutions such as Microsoft Business Solutions, Oracle Solutions, QAD and SAP. Partners also receive marketing materials from Plexus Systems and will be invited to a user conference each year, which will keep them up-to-date on advances in Plexus Online software.
“Plexus Systems has been continuously successful selling against the biggest names in our industry, “said Michael Grant, Channel Manager for Plexus Systems. “We are committed to helping our Channel Partners achieve the same level of success.”
Quality Software & Analysis: Software Takes on ISO
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Monday, June 25, 2007
Rochester roundup-Julie Rogier Honored for work on Plexus Systems Marketing
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ERP---enterprise resource planning
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Sunday, June 24, 2007
Who Will Lead The Manufacturing Evolution?
For over a decade, Plexus Systems, Inc. (Auburn Hills, Mich.) has maintained a singular vision -- to drive significant cost, quality, traceability and productivity improvements in the manufacturing sector from the shop floor to the top floor. Plexus Online is the first true on demand manufacturing performance system. It delivers a powerful, real-time interface to the total manufacturing process. With the ability to manage a single facility or an entire enterprise, Plexus Online allows manufacturers to closely track critical aspects of their operation, anywhere, anytime.
The award winning Plexus Online manufacturing intelligence system enables the collection, presentation and analysis of critical, real-time data to decision makers throughout the enterprise and the supply chain. By having a common shared platform, tomorrow's knowledge workers can reach beyond the confines of their offices with anyone they need to do business with - customers, partners, suppliers - all without any barriers. Plexus Online allows a company’s entire chain of command to get the information they need on demand, anytime, anywhere. Companies can pull together their separate functions into a lean, highly profitable whole to successfully compete in today’s global manufacturing marketplace.
It comes down to the customer experience, making a product easier to use for a customer and evolving it as quickly as possible to meet the customer's needs. Plexus Online software delivered as a service enables that and packaged software does not.
Benefits of using Plexus Online include, better decision making through more timely and accurate information, complete integration, improves coordination among employees, customers, and suppliers, easier administration, automatic software updates, all users have the same version of software, increase revenue through differentiation, strong control mechanisms, high quality, innovative links with customers, global accessibility, etc.
Plexus Online is the on demand business solution specifically designed for automotive suppliers and other manufacturing companies. As an Internet-based system Plexus Online requires no infrastructure to implement. It links together multiple plants as well as customers, suppliers and employees into a centralized database of real-time information that is accessible no matter where they are in the world. It also is ideal for fast and flexible deployment in a time of mergers, acquisitions, joint ventures and other rapid changes.
Top Manufacturing Industry Websites
Saturday, June 23, 2007
Plexus Systems, Inc. : On-Demand ERP & MES RUNNING WITH THE BIG DOGS
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The ABCs of Software as a Service
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Plant Performance Monitoring (PPM) - Monitor In The Here And Now
Real-time PPM systems pull data directly from machines on the plant floor, but how they work can differ between systems. For example, PPM systems can collect data through an operator control station, or by being wired to a machine's PLC, or through an intermediate software package. in addition, some PPM systems work through web browsers and keep collected data on servers that are located on-site at the shop, while others are hosted from websites that are run by the system provider who maintains the data at a remote server.
The Plexus Online system from Plexus systems (www.plex.com) also offers a real-time, on-demand interface to manufacturing processes. however, this system software is hosted over the internet from Plexus's own website.
At its site, the company stores and maintains all the software programs and collected data. shop customers own the data, but Plexus manages it, backs it up and protects it for them. Plexus's management of the data eliminates the need for on-site servers, databases and extra it personnel.
Shops can use simple web browsers to track the critical aspects of their operations from anywhere at anytime, and managers can initiate changes when they are needed. operators input data to Plexus Online from machine control panels or from a separate PC, or data can be entered automatically through a server and PLC connection.
One Plexus customer stores setup parameters for its stamping presses within Plexus Online then downloads those settings to its machines. as the presses run, the Plexus Online software monitors them, and if a measurement is out of spec, the software initiates an appropriate adjustment.
The same customer also prompts and monitors quality inspections through the Plexus Online system. the software is programmed to require inspections on a given number of parts to make sure the process is running right and that press tooling has not worn. if the operator does not make a scheduled inspection within five minutes of the Plexus Online system calling for one, the software shuts down the press automatically to avoid wasting material or producing bad parts. Besides such monitoring, the system also creates traceability records.
The Plexus Online site resides in auburn hills, Mich., and currently oversees about 1,200 plants, backs up customer information and archives data. every hour or so, the site conducts a disc-to-disc back up and a once daily disc-to-tape back up. its backup tapes are stored off site.
Plexus has five websites for backup, and a redundant internet connection and back-up power. it also has a complete back-up-data center in a location outside of Michigan.
The company regularly answers questions on data security and how safe data is from outsiders."a shop's data is not just ‘out there' on the internet. it is literally in a locked vault at the Plexus facility," Mark symonds, chief executive officer of Plexus systems inc. said. "there is a lot of physical security involved, and shops, on their own, would be hard pressed to acquire and maintain the level of system redundancy, safety and security that Plexus does, let alone be able to afford a complete fail-over back-up facility," he added.
Source: American Machinist
Friday, June 22, 2007
2007 Plexus Online User Conference
Globalization
Originally uploaded by kim_hayward2000
Plexus CEO Mark Symonds vowed to continue making strategic improvements to support the global growth of its customer base. The recent Plexus conference in Dearborn, Michigan -- themed Envision, Enable and Empower -- reflected the company's newest initiatives for customers.
Symonds told the group, "You joined Plexus Online because you saw the future, and you wanted to be part of it. You've been ahead of the curve, and we've been proud to be a part of your successes. Others are realizing the strength of this model. On-demand and Software as a Service have entered the mainstream world of business, and are fast becoming the preferred delivery model for new technology."
More photo's here
Vulcan Steel Products
Vulcan Heat Treat is a division of Vulcan Steel Products, an independently owned bar producer located in Pelham, Alabama. Vulcan Heat Treat is a state-of-art facility that specializes in induction heating of bar and tubes.
Vulcan Cold Finished is a division of Vulcan Steel Products, an independently owned cold drawn bar producer located in Pelham, Alabama. Our product range includes rounds, squares, hexagons, and flats.
Vulcan Threaded Products Chooses Plexus Online To Integrate Operations Vulcan, a leading fastener manufacturer and cold finished/heat-treated bar manufacturer, will be able to better track sales,purchasing, production,
quality, shipping,
accounting and human resources. It will also be able to offer its customers state of the art electronic communication, vendor managed inventories and online fulfillment of customer inquiries.
Vulcan Threaded Products enjoyed substantial returns on its investment from its previous Plexus information system. Because of the Plexus system shipping discrepancies fell 95 percent. The number of hot/rush orders dropped 50 percent, and machine downtime due to critical supply shortage decreased 90 percent.
Thursday, June 21, 2007
Saunders Knighton at NGK wins Ipod
The raffle was held at Plexus yesterday, 6/20/2007and the winner is Saunders Knighton at NGK Spark Plugs.
Technology Enabler Plexus Sytems, Inc.
Automotive/Transportation
TOMASCO, mulciber, Inc.
Technology Enabler:
Plexus Systems
“All of the companies that were named winners this year have become successful by implementing the correct technology solutions to adapt with the ever-changing industry.” said Michael Jarosik, editor of START-IT magazine. “These winning manufacturers and technology providers should be proud of the accomplishments they have achieved.”
Ernst & Young names Entrepreneurs of the Year
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Wednesday, June 20, 2007
Is Software-as-a-Service for You?
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Plexus Systems Named by START-IT Magazine as Hottest Company
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plexus online
Plexus systems
Manufacturing Software
Tuesday, June 19, 2007
Plexus Systems Announces New Data Center for Backup/Disaster Recovery
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Movers & Shakers Metalforming Xtra Magazine
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EaglePicher Achieves Lean Manufacturing and Growth With Plexus Online
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Plexus Sytems Founder Beatty Wins Entrepreneur Of The Year Award
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Monday, June 18, 2007
Plexus to add 35-45 positions and grow client base
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Jutras references "best-of-breed" vendors such as Plexus Online,
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Controls Manufacturer Lets Go Of In-House Software, Chooses Web-based MPS
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U.S. division of NGK Spark Plugs is deploying Plexus Online
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Software as a Service (SaaS) in the ERP World
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Plexus pioneers 'software as a service' model
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Plexus Online Selected as Top Software Innovator by Sand Hill Group
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Auburn Hills Plexus on a roll, growth and jobs expected
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Plexus Online Wins CODiE Award: Best Business Process Automation Solution
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Plexus Online Achieves Second Technology Milestone for Large Healthcare Org
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Plexus Online on Demand Manufacturing Performance System Improves Operation
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Hospital uses advanced online technology
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STAT Medical X-Ray Tubes, Inc. Implements Plexus Online
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Plexus Systems Earns Microsoft Gold Certified Partner Status
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MA's 2007 Progressive Manufacturing 50: The Judges Have Spoken
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Managing Automation Announces 2007 Progressive Manufacturing High Achievers
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SaaS means say goodbye to IT geeks
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Software as a Service (SaaS) in the ERP World
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Reduction in Quality and Shipping Problems
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Michigan risk takers make a difference
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Plexus Systems Founder Robert Beatty Named 2007 Ernst & Young Entrepreneur
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